Battery Internal Ohmic Measurements - Part 1

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Battery Internal Ohmic Measurements - Part 1

Introduction

An internal ohmic measurement can be taken on a battery but what does it mean, can it be compared to a reading taken with another device, can the reading be influenced?

In a series of articles, we will delve into answering these questions and many more related items associated with the measurement.

The IEEE 1881 definition of internal ohmic measurement is “A measurement of the electronic and ionic conduction paths within a cell or unit, expressed in terms of impedance, resistance, conductance or admittance.”

This term was created by IEEE so that the industry can use one term because several manufacturers in the 1990s campaigned on a specific term and associated it with their equipment.

In the following series of blogs, I am going to be using the electrical term impedance as this, in my opinion, is the appropriate scientific term to use.

Why is battery impedance measurement useful?

For VRLA batteries and some other chemistries, this measurement can detect battery failures and determine the end of life for a battery by trending the measurement without the need for a discharge test.

Below is the battery impedance over the life of a VRLA battery.

Battery Impedance Over the Life of a VRLA Battery

By extrapolating the battery impedance history, the end of life can be determined and therefore the battery replacement can be planned instead of a calendar-based approach.

By observing the rate of impedance change in the batteries, faulty units can be identified. Below is the impedance history for several strings of batteries for a UPS installation.

Impedance History UPS Installation

The batteries with a higher impedance rate of change and a higher impedance are failures. You can easily see when the failures are replaced from the vertical lines in the graph.

How can you measure the impedance of a battery?

To take a battery impedance measurement, a change in voltage has to occur on the battery. The battery impedance is dependent on the rate of change (frequency) and amplitude of the test signal applied to the battery.

To cause a change on the battery, depending on the equipment the test signal may be drawing out energy, inject energy or both. For permanent battery monitoring equipment, the typical method is for the test signal to draw out a small amount of energy from the battery under test.

What is battery impedance?

Battery impedance is the electrical resistance and the ionic resistance.

Battery Impedance Reading

Challenges

In order to interpret a battery impedance reading, a certain level of knowledge is required to ensure it is used correctly because there are a number of things that can influence a reading.

  1. There is no industry standard specifying the method for taking a battery impedance measurement, for example, test signal amplitude or test signal frequency. Therefore, each device manufacturer is using their own recipe. As the battery is not a simple resistor and hence the need to measure impedance, different recipes will produce different readings for the same battery.
  2. Impedance of a battery is typically very low, so it is easy to introduce error by the location of the test probes or test points. For example, different probe locations when taking readings with a handheld instrument.
  3. When the measurement is taken online, in-circuit influences can affect the measurement:
    1. Parallel batteries
    2. Changes in the load or charger for small strings i.e. two 12V battery string for a generator.
    3. Ripple or interference from rectifiers, inverters, loads, and other sources. A reading may be obtained but it will have poor repeatability due to the high level of ripple. This effect will not show until a number of readings are taken on the same battery.
  4. Temperature and battery state of charge
  5. Number of batteries tested with a single measurement
  6. Test point location on a multi-post battery

The key points when using impedance readings are:

  • Repeatable consistent measurements
  • Trending measurements over time
  • Looking for rate of change over time
  • Do not try and compare readings from different devices unless you understand all the parameters that influence a battery impedance measurement and can determine whether it is technically feasible.

Following articles will explore the details of the influences and assist with gaining a deeper understanding of battery impedance measurement.

For a more in-depth discussion around battery management and how PowerShield can help, don’t hesitate to contact us.

About the Author

With over 20 years experience in the battery monitoring industry as a Technical Manager at PowerShield, Paul Hectors is an accomplished expert providing valuable battery management insights. Paul's background is in Electronics Engineering and in the design and development of sensors for batteries in standby applications. 

By PowerShield | October 18th, 2019 | Technical series | 0 Comments

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